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Uniform distribution of diamond tools, also known as diamond orderly arrangement( Arix Diamond Tools), is a technique that optimizes and controls the distribution of diamond particles within the tool to enhance its performance. Here's a summary:

1. Advantages of Uniform Distribution and Orderly Arrangement:

   • Traditional diamond tools have diamond particles randomly distributed within the metal matrix, which can lead to uneven concentration areas. This uneven distribution reduces the cutting efficiency and tool life because diamond particles in concentrated areas are prone to wear, while those in sparse areas are prone to fracture.
   • By adopting a design of uniform distribution and orderly arrangement, the tool's life can be extended, and its cutting efficiency can be improved. This method optimizes the spacing and arrangement of diamond particles, allowing each diamond to fully exert its cutting effect while reducing the risk of wear and fracture.

2. Technical Applications:

   • This technology has been applied to various diamond tools, such as brazing wire saws, cutting heads, gangsaws, and Chemical Mechanical Polishing (CMP) conditioners. For example, Norltake companies in the United States and Japan have used uniform distribution and orderly arrangement technology on brazing wire saws and cutting heads, significantly improving the surface roughness and cutting efficiency of workpieces.
   • In CMP conditioners, using regular evenly distributed diamond technology can improve the consistency of polishing performance and extend the service life of the conditioner.

3. Technological Measures:

   • Achieving uniform distribution and orderly arrangement of diamond particles involves techniques such as template method, dot glue method, and automatic arrangement systems. The template method uses templates to evenly arrange diamond particles on the tool. The dot glue method involves evenly and orderly applying glue on the workpiece, followed by sprinkling diamond particles on the glue drops to form an orderly arrangement.
   • South Korea's Shinhan Company has developed the ARIX automatic arrangement system, which can automatically arrange diamond particles at the optimal spacing, overcoming the problem of uneven and disordered arrangement of diamond particles in traditional production.

4. Performance Improvement:

   • Using pre-alloy powder as the matrix, combined with the orderly arrangement of diamond particles, allows each diamond particle to be fully utilized, significantly improving cutting efficiency. For instance, the cutting efficiency of a 350mm diamond cutting disc, after adopting this technology, is more than 275% higher than traditional techniques.

Through the application and optimization of these technologies, uniformly distributed diamond tools demonstrate significant advantages in improving cutting efficiency, extending tool life, and reducing diamond wear.

(Diamond Arix Segment Ring Saw Blade)